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Container Flexitank 2018-12-24T14:02:49+00:00

DooFlexi FLEXITANK        Overview   |   System Design   |   Material   |   Valves   |   Model & Type   |   Accessories   |   Installation   |   Production Technology   |   Certification

FLEXITANK OVERVIEW

Flexitank is one kind soft, high-strength, light-weight single-use large bladders with valves. It is designed to fit inside general purpose freight standard 20 foot ISO container. Flexitanks are used for the bulk transport of non-hazardous liquids that are not classified or regulated as dangerous goods.

We introduce the most advanced technologies and material to produce the highest quality flexitank under the strictest quality standard. DooFlexi flexitanks are constructed from multiple Polyethylene (PE) layers and Polypropylene (PP) layer, with various valves. It is designed from a specific capacity ranging from 14m3 to 24m3. All the material used in the production of flexitanks are brand news, food grade, and compliant with EC and FAD regulations.

FLEXITANK SYSTEM DESIGN

System used for the transport of liquid commodity. While a flexitank is a single entity,
it operates as part of as system which includes the flexitank, its fittings, restraining system

DooFlexi flexitank system

FLEXITANK MATERIAL

Our material properties meet (higher) the requirements of PAS 1008:2016
Multilayer flexitank consisting of polyethylene/polyethylene blend film with a sleeve

Inner Polyethylene Liner (PE Film)

PP film is used to pocket the inner liquid. It also can protect the transported product from all external factors that might alter the original condition of the product contained in the flexitank. So the PE film must be high puncture resistance, high stretching resistance and anti-rub properties.

Our PE film is manufactured with unique special formula. Please refer below its typical characteristics. All our raw material is from Exxon Mobil and Dow. We test each roll PE film under the control of ISO 9001 Quality Management System.

Below is the typical characteristics of 0.125mm PE film.

Woven Polypropylene Outer Sleeve (PP)

The woven polypropylene outer sleeve is used outside to protect the PE inner bladder well. So its strength is very important. Our PP outer film sleeve is an integral molding tubular type design. No need to seam two sides. This design ensures the higher strength and more safety than the traditional two PP layers seaming design.

We use the highest grade brand new PP raw material from Sinopec. Never use the reclaimed material. It ensures our PP layers has greater performance on has a great performance on stretching resistance and anti-friction, also provide flexitank with best and reliable production.

Below is the typical characteristics of our common PP layer.

≥32Mpa

Tensile Strength at Break (MD/TD)

≥600%

Elongation at Break (MD/TD)

≥90N

Tearing Strength (MD/TD)

≥2250G

Total Impact Strength

≥1800N

Tensile Strength

≥1000N

Sawing Part Tearing Strength

≤25 (25-15%)

Elongation at Break (Warp/Weft)

Loading and Discharging Valves

SGS Certificated comply with FDA Standard  |  Maximum Pressure 0.8Mpa

DooFlexi has four type valves for your choice: Butterfly Valves, Ball Valves, Auto Airvent, Manual Airvent.

DooFlexi uses the special High-Strength polypropylene material, which is FDA and EC certificated. These PP valves have higher strength, high and low-temperature resistance,  corrosion resistance. It ensures the valves can work well under violent collision.

The valves are designed with threaded self-locking pull and securing cap. It ensures the better tightness and safety. The special design bottom filter can prevent the valve from being suffocated by the inner PE layers.

Each valve is sterilized and tested before using. The common size is 3 inch. The 2 inch and 4 inch is valves are available upon request. We also can provide the adapter for your special request.

To protect the safety, the airvent can automatically to expel the inside air when the pressure reaches 1~2 psi.

√  Pressure≥0.5Mpa         √  Self-locking Plug & Securing Cap         √  Auto Pressure Release Airvent

Choose Ball Valve or Butterfly Valve?

What's the different ball valve with butterfly valve? How to choose it?

Ball Valve VS Butterfly Valve

Comparing with the butterfly valve, the ball valves can seal more tightly, higher flow velocity and has better resistance to pressure.

Max. Pressure of Ball Valve: 0.8Mpa
Max. Pressure of Butterfly Valve: 0.4Mpa

DooFlexi Valves Tested and Certificated comply with PAS 1008:2016
flexitank butterfly valves

2”/3”/4” Butterfly Valve

flexitank ball valves

2”/3”/4” Ball Valve

flexitank auto airvent

Auto Airvent

Manual Airvent

FLEXITANK MODEL AND TYPE

Flexitank Standard (D4)

Flexitank Eco (D3)

DooFlix Standard Model is our common flexitank type.

  • Inner Layer: 4 PE film
  • Outer Layer: 1 PP outer sleeve
  • Capacity 16,000 ~ 24,000L
  • Three loading/discharge option
  • Top pressure release valve

DooFlix Eco Model is design for econimical solution.

  • Inner Layer: 3 PE film
  • Outer Layer: 1 PP outer sleeve
  • Capacity 16,000 ~ 24,000L
  • Three loading/discharge option
  • Top pressure release valve

Thermostable Flexitank (TF)

High-temperature-resistant flexitank is a flexitank with our new heat-resistant material technology. It is specially designed bulk liquid cargo with high filling temperature like liquid bitumen/asphalt.

Features and Advantages:

  • Withstand 60-90℃, high pressure resistant, strong and durable.
  • Load 30% more than drums per 20ft container
  • Save 50%+ package cost than with drums per 20ft container
  • Inner bag can melt with the bitumen, do not influence its quality
  • Environment-friendly and convenient for operation

Volume: 16000L–24000L
Temperature: 60-90 degree centigrade
Application: Liquid road bitumen, chemicals with high filling temperature.

Wine Flexitank (WF)

Wine flexitank is a system specially designed for bulk wine transport. It designed with an additional EVOH layer between the PE and PP layers. This design performs well in protecting wine from oxygen, moisture or sunlight permeation.

Features and Advantages:

  • Save packaging and transportation cost than ISO tank
  • The superior performance of oxygen resistance
  • Safety food grade LLDPE inner layer
  • Environmentally friendly, degradable and recycled

Volume: 16000L–24000L
Oxygen transmission rate: ≤0.45 cm3/m2·24h·0.1Mpa.
Application: Wine, Fruit Juice Concentrate

Bottom Load/Bottom Discharge
Top Load/Bottom Discharge
Top Load/Top Discharge

Corrugated Paper

1.4m height x 28m length

flexitank Corrugated Paper

Steel Bar

Various steel bars design for different request

flexitank steel bar

Bulkhead Board

Option: Cardboard, Hard PP and Steel

flexitank bulkhead board
flexitank installation

Advanced Production Technology

The whole production process is under ISO 9001:2008 control

DooFlexi commits to producing highest quality flexitank to meet the needs of different customers. We continually keep to design and upgrade the
product technology and flexitank’s details following Safety First rule. Our experienced engineering team focuses on the research of new technology,
new material to reach the highest level. The quality and safety risk control of flexitank is regarded as the most important principle.
The skillful workers concentrate on each step and details of flexitank production.

flxitank production process

CERTIFICATION

We strictly adhere to the requirements of PAS 1008:2016, EC, FDA, COA Code of Practice
to carry out Material Test, Leak Tightness Test of Valves, Flexitank System Rail Impact Test.

To see Flexitank System Rail Impact Test Video >>

Do you want to know more information? 

Please feel free to contact our experienced multi-skilled professional team ready to serve you 7x24h.

Contact us by email at dooflexitank@gmail.com or Mobile: +86-18560655892 (WhatsApp).
Visit our sister company www.dooflexitank.com to know more information.

flexitank inspection